Okay sorry dude I missed some part it seems.
Well, the final solution to your problem is that you still got non manifold edges >> means some face-normals are outwards your model, and some are inwards. Creating a disturbing polys topology that can't be transformed in SubD.
Polygon >> Cleanup : activate only "Nonmanifold geometry" checkbox . Cleanup Button.
Then, you're back to SubD
ps : I don't know your level, so sorry if I write down too much details you already know, it's another habit willing to tell all without dropping the details.
Cheers
Last edited by Pyrus; 23-12-2005 at 11:23 AM.